Aseptic filling machines and Beverage Solutions
The role of our Beverage Solutions is to protect beverages from contamination during industrial operations, which is an extremely important and delicate undertaking.
Our technologies, skills and experience gained over the years have enabled us to work with some of the beverage industry’s major companies and we have equipped many systems with our protective solutions as a result.
We have established a range of products capable of satisfying a wide variety of market needs, guaranteeing the quality and efficiency that characterises every Galvani product every time.
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Aseptic filling machines and Beverage Solutions
The role of our Beverage Solutions is to protect beverages from contamination during industrial operations, which is an extremely important and delicate undertaking.
Our technologies, skills and experience gained over the years have enabled us to work with some of the beverage industry’s major companies and we have equipped many systems with our protective solutions as a result.
We have established a range of products capable of satisfying a wide variety of market needs, guaranteeing the quality and efficiency that characterises every Galvani product every time.
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Ventilation Units
We have established a special line of Fan-Filter Units for all filling processes that require constant protection from airborne contaminants.
These can be directly mounted onto the machinery’s protective shield, and managed from the Filling Machine’s PLC, or directly integrated onto our Laminar Flow Roofs or UltraClean systems.
Our Ventilation Units are available in different sizes and with different flow rates, enabling ventilation systems suited to any surface and cleanliness class to be configured.
Laminar Flow Roofs
Laminar Flow Roofs are the easiest solution to confine, pressurise and decontaminate areas in which the filling machine is operating against airborne particulate matter.
We make bespoke Filling Machine Laminar Flow Roofs to fit the perimeter of the machinery’s protective shields and equip these with Ventilation Units with the correct flow rate to satisfy the relevant Cleanliness Class. We also provide lighting (upon request).
As these are tailor-made, they can be adapted to any type of filling machine and bottling unit, and you can choose between a flat- or sloping-top design.
Our Laminar Flow Roofs allow for bottling systems with a contamination-free environment that satisfies all ISO Cleanroom Classifications up to Class 5.
Dal momento che vengono create su misura, si adattano a ogni tipo di riempitrice e processo di imbottigliamento, ed è possibile scegliere tra l’esecuzione a tetto piano o spiovente.
Le nostre Coperture Flussate consentono di ottenere sistemi di imbottigliamento in ambienti a contaminazione controllata fino alla Classe ISO 5.
Ultra-Clean Cabins
In terms of protection, the next level up is provided by our Ultra-Clean Cabins: these units with controlled contamination are used to protect particular bottling lines where the guarantees offered by a Laminar Flow Roof alone are not sufficient.
Each Ultra-Clean cabin is built to a specific size with features suited to the processes involved, and is equipped with ventilation, filtration, suction and control systems that keep temperature, flow-rate, pressure and ambient cleanliness-class values constant.
Ultra-Clean Cabins can also be adapted to any bottling system and allow for a controlled-contamination environment that satisfies all ISO Cleanroom Classifications up to Class 5.
Aseptic Cabins
The next step up from Ultra-Clean Cabins, Aseptic Cabins offer maximum protection from airborne contaminants, guaranteeing the safety and quality of beverages.
Aseptic Cabins are equipped with sophisticated ventilation and suction systems, which make it possible to maintain differentiated pressure levels in line with the various processes involved in the bottling chain, from sanitisation and rinsing to bottling and capping.
Tailored to the specifics of the line concerned, Aseptic Cabins are used in the bottling of various products such as milk, soft drinks and isotonic drinks.
Aseptic Rooms
Aseptic Rooms differ from Aseptic Cabins in terms of size and because there are operators present inside: they have a dressing room and pathways for inspectors to follow, away from the areas in which the machinery is operating.
As well as certain differential pressure/depression parameters and air-cleanliness standards typical of Aseptic Cabins, temperature and air humidity are also kept at constant levels in Aseptic Rooms.
Physical protective gear, special doors and mechanical moving barriers are used to protect operators from the sanitising agents used during the bottling process: constant protection is ensured by properly calibrated differential pressure levels and air-flow rates.
The entire bottling process occurs inside the Aseptic Room. Aseptic Rooms are used in the bottling of beverages such as milk, soft drinks and isotonic drinks.
Turnkey Beverage Solutions for Aseptic Filling Machines
Our Beverage Solutions are all Turnkey products: from the moment the equipment is delivered and validated, operations can begin without any further action or certification required.Contact us for more information
Project
Analysi
The first step, allowing us to identify the most suitable solution for each need
In the primary analysis stage, relevant information is collected to identify the type of solution best suited to the client’s needs.
The process, type of machinery and level of classification required to ensure the best result are all taken into account.
Our consultants are also available for on-site visits to check the area in which the Beverage Solution will be installed.
Planning
and Designing Beverage Solutions
This is a fundamental step in the creation of our solutions, with close attention paid to every single detail
The products in our Beverage Solutions range can, for the most part, be customised and tailored to the company’s bottling facility and processes. With this in mind, the planning and design stage is very important, so that the contamination-control system fits seamlessly into the area in which it is installed.
Our technicians use data collected during the analysis stage to plan and design a product that satisfies the client’s standards and requirements.
Creating
Beverage Solutions
Directly manufacturing our solutions enables us to ensure the best possible end product and to deal with non-standard solutions without any issues
Our Beverage solutions are manufactured in-house, in our workshops, by technicians who specialise in contamination-controlled environments.
Our extensive experience, in-depth knowledge of European and international regulations and compliance with the highest quality standards allow us to offer top-of-the-range solutions in which safety and efficiency are guaranteed.
Manufacturing in-house also makes it easier to deal with non-standard solutions.
Qualified Beverage Solution
Installation
We only use our own teams of highly trained, experienced and specialised technicians
Each Beverage solution has its own characteristics and special features, and it takes an expert to know how to install them properly.
In order to provide an all-inclusive, high-quality service, we only use our own teams of qualified technicians, trained to follow all applicable regulations, to install our solutions.
Thanks to the exclusive Clean Process Protocol system, which we adhere to throughout an installation, the solution can be used even sooner because the environment is already free from contaminants prior to startup.
Validating
Beverage Solution Systems
The last stage involves final tests and checks to ensure the parameters established during the planning and design stage are adhered to, which is determined by a test report
Before being used, validation is always carried out: our technicians check parameters such as temperature, humidity, pressure and level of cleanliness (dust particles in one m³ of air), and verify that the specifications correspond to those required.
A test report is then issued, certifying that the installations comply with the regulations and standards required for the processes involved.
The validation service, carried out by our own highly qualified technicians, is also available for existing solutions.
Maintenance
of Beverage Solutions
Safety must come first: maintaining the solutions installed is about responsibility and saving time and money
Each of our Beverage Solutions is designed to last, but regular maintenance is important to ensure they continue to run smoothly. Our technicians specialise in carrying out all the necessary parameter tests and checking the condition of individual components.
Maintenance work—preferably scheduled—prevents disruptions, malfunctions or even more serious issues caused by production stoppages.
Maintenance work carried out by Galvani saves you time and money, because there is no need to hire your own maintenance technician and you avoid extra costs incurred as a result of downtime.
Unique
for 6 reasons
Offering an all-inclusive, turnkey service, we are experts in planning, designing, directly manufacturing, validating and installing Beverage Solutions. Choosing Galvani means choosing a partner who understands your needs and can provide you with effective, customised, certified and ready-to-use solutions.
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Decades of experience in contamination-free environments
Components manufactured directly
Solutions tailored to the customer
Delivered on time
Continued investment in innovation, research and development
Quotes issued quickly
Decades of experience in contamination-free environments
Components manufactured directly
Delivered on time
Solutions tailored to the customer
Continued investment in innovation, research and development
Quotes issued quickly
Our certifications
Our Beverage Solutions for Clean and Aseptic Filling Machines
Other Solutions
Our product range also includes many other solutions to satisfy any cleanliness need. Our Clean Rooms, Sterile Rooms, Dry Rooms and BSL Laboratories are all efficient, safe, innovative and Turnkey solutions
Clean Rooms
A Clean Room is a closed, controlled-contamination environment: air cleanliness, temperature, humidity and pressure levels are kept under constant control, so that processes and operations that require a sterile, aseptic and well-monitored environment can be carried out inside.
Discover our Clean RoomsSterile Rooms
A Sterile Room is a microbiologically controlled Clean Room built in such a way as to prevent micro-organisms, bacteria, viruses or parasites from being present. These are predominantly used in the pharmaceutical and medical sectors.
Discover our Sterile RoomsDry Rooms
A Dry Room is a Clean Room which, as well as having a controlled-contamination environment, must have a relative humidity level of less than 5%. One of the main uses of Dry Rooms is the development and manufacturing of lithium batteries.
Discover our Dry RoomsBSL Laboratories
BSL (Biosafety Level) Laboratories are controlled settings in which potentially dangerous pathogens are handled and, as such, special containment measures and great care are required. These are divided into 4 levels.
Discover our BSL Laboratories
